1600 PCM SS cGMP Washer Dryer

The 1600 PCM SS Pharmaceutical Production Washer with multiple level washing capabilities is manufactured to exceed all GMP requirements and has the following features and options:

Dimensions

• Single door version:
  • Chamber Dimensions: 33.5"H x 27.75"W x 27.75"D
  • External Dimensions: 90.16"H x 47.64"W x 61.22"D
• Double door version:
  • Chamber Dimensions: 33.5"H x 27.75"W x 27.75"D
  • External Dimensions: 90.16"H x 82.68"W x 36.02"D

Materials & Finishes

• AISI 316L stainless steel chamber
• 1" radius corner chamber
• Chamber polished Ra 0.6mm
• AISI 316L stainless steel drop down door
• AISI 304 stainless steel frame
• AISI 316L stainless steel external panels
• Chamber and panels insulated with "particle-free", non-chloride insulation
• Hinged or removable maintenance access doors
• 3-A rated 316L stainless steel wash pump
• AISI 316L stainless steel pipes, 1% slope minimum
• Orbital welded piping, internal finish 0.6 mm Ra (excluding weld)
• Connections via 316L stainless steel Tri-clamps (no threads)
• Weld log, weld map and weld certificates
• Connections via 316L stainless steel Tri-clamps (no threads)
• Pneumatically actuated Sanitary Diaphragm valves

Drying System

• Injection of hot filtered air into chamber (for drying outside of items)
• Injection of hot filtered air into hydraulic circuit (for drying inside of items)
• Pre-filter located upstream of drying components
• HEPA filters located downstream of all drying components
• Drying temperature, adjustable up to 110°C
• HEPA filter loading alarm via a differential pressure switch
• Magnehelic gauge for viewing of HEPA loading (OPTIONAL)
• DOP Ports for HEPA filter integrity testing

Safety Features

• Pneumatic door locking during the cycle cool down phase
• Interlocking doors (on double-door models)

Cleaning Chemicals

• 2 peristaltic pumps (standard)
• Additional peristaltic pumps (OPTIONAL)
• Liquid level detection
• Verification of chemical addition via Conductivity meters (OPTIONAL) or pressure transmitters (OPTIONAL)

Control Systems

• LANCER Controls
  • LANCER Programmable microprocessor, 2-line display interface
• Allen Bradley Controls (OPTIONAL)
  • Allen Bradley SLC 5/04 industrial Programmable Logic Controller (PLC), PV 600 color touch screen, DH communications (OPTIONAL)
  • Allen Bradley SLC 5/05 industrial Programmable Logic Controller (PLC), with Ethernet connection, PV 600 color touch screen (OPTIONAL)
  • "PACK " for Allen Bradley PLC: (OPTIONAL)
    • Hydraulic circuit pressure sensor
    • 2 pressure sensors for monitoring of chemical addition
  • 40-column built in printer
  • RS-232 output port (if controlled by microprocessor)
  • Validation monitor (OPTIONAL)
    • Separate temperature probes
    • Hydraulic circuit pressure sensor
    • 2 pressure sensors controlling chemical dispensing
  • Monitoring of final rinse conductivity (OPTIONAL)
  • Monitoring of wash solution conductivity (OPTIONAL)
  • Sampling port and sampling valve (OPTIONAL)

Cycle Configuration

• User-programmable, password protected cycle parameters (temperature, times, cycle phases)
• Number of rinses programmable
• Single pass final rinse (OPTIONAL)

Documentation

• Complete validation documentation including IQ/OQ protocols (FAT, SAT), roughness and weld certificates
• Material conformity declaration
• Fully traceable material certificates (OPTIONAL)

Utilities

• Cold water supply
• Hot water supply
• Water supply, purified/USP/WFI
• Loop actuation (WFI) (OPTIONAL)
• Steam heating
• Electric heating (OPTIONAL)
• Compressed air
• Gravity drain
• Steam chimney
• Butterfly valve on steam chimney (OPTIONAL)

Inspections

• Electrical inspection by an independent agency (OPTIONAL)
• Hydraulic test on steam coil by an independent agency (OPTIONAL)