INSIGHTS ON LIQUID DOSE MANUFACTURING

LIQUID DOSE MANUFACTURING SOLUTIONS

  • Our Rigid Stainless Steel Containment Isolators have been designed for handling potent compounds that can offer guaranteed levels of operator protection as low as 10ng/m3 (task duration). These include designs for sampling, dispensing and sub-division, mixing, milling and vessel charging, as well as containing integrated process devices such as filter dryer units, tablet press enclosures, blenders, mills and pack off systems.

  • Downflow Booth for Freeze Dryer/Lyophilizer designed for product protection when conducting vial-filling and loading vialed product into a freeze-dryer. Features a 304 stainless steel alloy superstructure and perforated stainless steel base.

  • AST aseptic filling products address the unique processing requirements of biologics manufacturing to gently care for biologic products during the fill-finish process. Their highly accurate peristaltic dosing system uses single-use pharmaceutical grade tubing that has been optimized to keep shear stress to an absolute minimum. When exiting the fluid path through the filling needle, the motion control system maintains the fill needle within the container and slowly rises as the product is being dispensed to minimize splashing and foaming that could introduce stress to the product. Temperature controlled filling is also possible with the ASEPTiCell® and GENiSYS® systems. AST has experience dosing products at temperatures as low as 3°C.

  • Used 10 sq meter (107 sq ft) Telstar Freeze Dryer, model Lyomega 100GN2, stainless steel construction, front loading/unloading with access door, with (10) 90 cm wide x 120 cm deep usable shelves, (11) total shelves, external condensor, stoppering with top mounted hydraulic ran with pump, refrigeration and vacuum skid with Cumulus PX20 refrigeration package, (2) 2.2 kw Telstar vacuum pumps with (1) 1.7 kw Aerzen booster pump, integrated control panel with Allen Bradley SLC 5/05 PLC controller, and external hmi control, serial# 231796. Built 2006.

  • LAF systems provide product protection across various work area sizes, including sampling, process technology, and sterile filling for pharmaceutical and related applications.