Flex-Line™ Robotic Pharmaceutical Aseptic Filling System
Fast-track your market entry with our robust aseptic filling platform. The Flex-Line™ Robotic Filler provides full integration of Scientific Products filling and Comecer isolation technologies for a seamless process from order through Validation.
- Production output 15-200 units per minute (upm)
- Capable of multiple formats: RTU vials, syringes, and cartridges
- Containment integration with RABs or Isolator
The Flex-Line™ Robotic Filler slots into your space with minimal disruption and brings an elevated degree of versatility with the ability to process a variety of containers with minimum changeover time and high adaptability to manufacturing needs.
Stäubli robotics combine cleanliness, precision, and speed for maximum process reliability; Comecer Isolation Technology makes sure you’ll get sterility, accuracy, and quality, whether you’re filling microvials, pre-sterilized vials, syringes, or cartridges.
Ability to treat potent products thanks to isolators conceived for pharmaceutical companies who require high-level protection when processing Active Pharmaceutical Ingredients (API).
Optional Product Conservation modes offered combine hardware and software solutions designed to minimize wastage of expensive materials. This system is particularly effective during the initial and final stages of production batches as it optimizes material usage, enhances efficiency, and reduces costs, all while supporting environmental sustainability and high-quality production standards.
Engineered using premium stainless steel to guarantee long-lasting durability, the Flex-Line™ systems include:
- cGMP, Annex 1, 21 CFR Part 11 and GAMP5 compliance
- Process ready-to-use (RTU) components: vials, syringes, and cartridges – with respective change parts
- Servo-driven robotic transport of containers and filling nozzles
- Stäubli Stericlean robotics to meet the most stringent requirements for Vaporized Hydrogen Peroxide (VPHP) decontamination.
- Pick and place for stoppers, tips, and caps
- Two, five, six, or ten filling nozzles
The Flex-Line™ Robotic Filler offers the remarkable advantage of being equipped with Siemens or Allen Bradley PLC-controlled servo motors. These motors empower you to effortlessly and precisely configure the output rate, height, and water/airflow for every vessel size, providing unparalleled convenience and efficiency.
Our team of product specialists and engineers is available to assist you in customizing the Flex-Line™ to perfectly match your specific requirements.
Application Examples
- General Injectables Products – Human/Animal
- Biologics /Biosimilars ADC, MAPS, Hormones
- Injectable Pharmaceuticals
- Cell Therapies, Gene therapies, and protein-based therapeutics
- Nutritional Formulations
- Small Volume Parenterals (SVPs) and Large Volume Parenterals (LVPs)
- Advanced Therapy Medicinal Products (ATMPs)
- Lyophilized Products
- 503 Compounded Sterile Preparations