Article | September 1, 2026

How Can A Stage-Based Program To Determine HME Applicability Benefit Your API?

Source: AbbVie
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Poor active pharmaceutical ingredient (API) solubility remains one of the most persistent hurdles in oral dosage drug development. Converting crystalline molecules into amorphous solid dispersions (ASDs) offers a proven pathway to enhance bioavailability, and hot melt extrusion (HME) provides a continuous, solvent-free method to achieve this efficiently. However, committing extensive resources to HME without early feasibility analysis risks costly delays. Utilizing a stage-based evaluation program establishes clear decision gates based on rigorous scientific criteria—assessing thermal stability, polymer compatibility, and physical characteristics before advancing. This structured approach de-risks process development, accelerates the timeline to clinical manufacturing, and ensures a seamless transition into robust, high-yield commercial production.

Discover how early feasibility assessment can streamline your formulation strategy and maximize drug candidate viability.

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