Plant Optimization (K-TOPS®)

K-TOPS® is a licensable, event-based plant simulation software tool specially developed by Biokinetics Inc. for the biopharmaceutical industry. It is used in the planning, analysis and optimization of batch processes and facilities at any stage of a project.

K-TOPS is focused on efficient facility design, debottlenecking and optimization. It employs modern, dynamic computer simulation techniques rather than traditional trial-and-error methods to provide rapid, effective solutions to a wide range of design and planning challenges.

The modular approach used in K-TOPS makes it possible to identify problems and develop solutions rapidly based on varying levels of information. As more information becomes available, modifications can be made and more detail added to refine the simulation results.

The smart design tool, together with Biokinetics best-in-the-industry technical expertise, provides an unbeatable process solution to:

• maximize capacity
• balance capital vs. operating cost
• quickly evaluate economics and identify savings
• analyze multiple "what if" scenarios
• determine impact on critical resources

Application
K-TOPS is used for simulation purposes that include:

• design work ranging from pre-conceptual stages through preliminary design, detailed design and planning
• evaluation and critique of existing designs
• evaluation of current and potential capacity
• identification of bottlenecks in existing facilities
• resource planning and production scheduling
• evaluation of existing facilities under consideration for purchase or outsourcing
• planning of centralized utilities connections and supplies
• design and evaluation of multiproduct, multiprocess facilities
• evaluation of projected changes and alterations to existing facilities
• scheduling of preventive maintenance
• operational and economic evaluation of new technologies and processes