Quadro Ytron® Z Emulsifier And In-line Mixer
The Quadro Ytron® Z Emulsifier delivers unparalleled consistency and control of high shear mixer applications involving emulsification, wet milling or grinding, deagglomeration and fine solids dispersion.
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•Quadro Ytron Brochure
High Shear In-Line Emulsification and Wet Milling
The Quadro Ytron® Z Emulsifier delivers unparalleled consistency and control of high shear mixer applications involving emulsification, wet milling or grinding, deagglomeration and fine solids dispersion.
The Z-Emulsifier accommodates up to three stages of sequential rotor-stator mixer tooling, operating at high differential velocities with up to 15 shear zones working on product as it flows through the in-line mixer. The result is consistent, repeatable quality at capacities exceeding those of conventional high shear mixer, such as in-tank rotor-stator mixers, colloid mills, and shear pumps.
High shear tooling for the Z-Emulsifier comes in a variety of slot sizes which allows a high degree of flexibility in selecting the appropriate tooling for any given mixing application. Through rotor-stator selection and varying the speed of the high shear tooling, the shear rate of the mixer can be controlled and scaled with precision.
High Shear In-Line Mixer Performance and Advantages
- Multiple row toothed rotor-stator tooling improves high shear performance and eliminates product bypassing
- Up to 3-stages of successive high shear tooling enables a unique solution for each mixing application
- Applications are pump fed to control fluid velocity separate from process shear energy
- An equal application of shear energy avoids over processing, and often achieves target results in a single pass
- Toothed style rotor-stator tooling offers increased capacity over colloid mills and other in-line mill technology
- Our application expertise and unique approach to process control allows a greater degree of precision in scaling any process using the Z-Emulsifier
- Designed to meet 3-A Sanitary Standards for easy cleaning; CIP and SIP options available
Typical Emulsification or Wet Milling Applications
|
COSMETIC/ PERSONAL CARE |
FOOD & BEVERAGE |
PHARMACEUTICAL | CHEMICAL |
|---|---|---|---|
|
Perfumes Toothpastes Hair dyes Creams & lotions Shampoos Soap |
Yogurt Salad dressings Mayonnaise Cheese sauce Condiments Creams BBQ sauce Spreads |
Antibiotics Topical creams & gels Ointments Injectables Suppositories Nutritional drinks Oral suspensions |
Pitch/bitumen emulsions Fungicides & insecticides Toners Pigments Laquers Resins |
In-Line Emulsifier Model Specifications
| ZC0 | Z1 | Z3 | Z5 | |
|---|---|---|---|---|
|
POWER HP kW |
3 2.2 |
10 7.5 |
25 18.5 |
60 45 |
|
CAPACITY* Gal/min L/min |
3 - 12 11 - 45 |
30 115 |
100 380 |
300 1,150 |
|
RPM |
6,500 |
6,000 |
3,600 |
1,800 |
|
ROTOR & STATOR SETS |
1 |
1 to 3 |
1 to 3 |
1 to 3 |
|
OPERATION PRESSURE psi bar |
0 - 30 0 - 2 |
0 - 120 0 - 8 |
0 - 120 0 - 8 |
0 - 120 0 - 8 |
|
INLET & DISCHARGE FITTING in mm |
1 25 |
1.5 38 |
2 50 |
3 75 |
*Actual capacities will vary depending upon tooling selection and product characteristics.
Click Here To Download:
•Quadro Ytron Brochure