Video | July 8, 2025

The Critical Role Of Headspace Oxygen Analysis In Stability Studies

This video demonstrates the critical role of headspace oxygen analysis in supporting stability studies for oxygen-sensitive pharmaceutical products packaged in pre-filled syringes (PFS). Over the course of a 12-month study, oxygen levels within the headspace of the syringes were continuously monitored using a non-destructive technique. This approach allowed for real-time tracking of oxygen ingress without compromising the integrity of the packaging or the product itself. A key observation during the study was the point at which the antioxidant component within the formulation became saturated. This saturation marked a pivotal moment, as it coincided with the onset of active pharmaceutical ingredient (API) degradation, which was visually indicated by a noticeable change in the product’s color. This correlation between headspace oxygen levels and product stability provided valuable insight into the oxidative degradation process.

Non-destructive headspace analysis offers a robust and reliable method for generating analytical data that is essential for evaluating the long-term stability of oxygen-sensitive products. It enables clear assessment of package integrity, detection of oxygen ingress, and monitoring of oxidation-related changes over time. This technique not only enhances the understanding of product behavior under real-world storage conditions but also supports the development of more effective packaging and formulation strategies to ensure product quality and efficacy throughout its shelf life.

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